If you do plastic part design for plastic injection molding, you know that optimizing your design is key to reducing errors and producing better parts. Because mold rework can become expensive, a better design process will save on both time and cost for manufacturers, and allow parts to get to market faster.
The use of simulation software like is helpful in this regard because it “simulates how melted plastic flows during the injection molding process to predict manufacturing-related defects on parts and molds,” allowing designers to easily and quickly evaluate the functionality of their design.Although is an initial investment in your design process, your return on investment will take the form of reduced costs, shortened cycle time, and improved part quality. Here’s what you need to know about simulation software in plastic part design for injection molding.Reducing CostsThe cost of plastic injection molding depends on a variety of factors, such as the size of the part you’re producing, the complexity of its design, and the plastics used to create it. Many of these aspects can’t be changed if you want an accurate prototype, meaning you’re at the mercy of your product specifications. The cheapest way to produce a product, regardless of size, will always come down to making it as accurate and effective in a few design iterations as possible.Simulation software aids in this process by allowing designers to simulate how their part works in a real-world environment without having to create a physical mold first. Designers can test new elements’ functionalities in their software instead of creating a costly new mold for each design iteration.
Plastic Degradation During Injection Molding GMW16355. This two-day course teaches plastic engineering principles coupled with the application of injection molding simulation software. This course is applicable to both Moldflow and non-Moldflow users. Those sourcing simulation work through in-house or outside resources will learn how to.
The ability to quickly identify issues within the simulation and troubleshoot potential issues not only eliminates the need to create multiple molds, but also helps streamline and shorten design cycle time; for example, Landscape Forms, an outdoor lighting and furniture designer, furniture design cycles by an additional 30 percent and time-to-market by 20 percent. Improve QualityIn addition to a faster and less costly plastic part design cycle, simulation software can also help designers improve the quality of their product by helping designers better identify potential problems. Designs can easily be modified and tested for form, fit, and function, including where and how much stress a part is experiencing, and multiple designs can be compared to find the best functionality.Some even offer advanced features that make it easier to simulate and find the best designs.
Digimat simulation software for plastic materialsToday's biggest challenge for engineers is to design parts made of composite material with confidence and to optimize the manufacturing process to get the best performance of the material itself. This requires to take into account the effect of the manufacturing process, like compression and injection molding of the performance of the part.Your modeling software for the predictive design of plastic materials50% of e-Xstream's activities are dedicated to the plastics industry. Close collaborative projects with major plastic suppliers and part producers have driven the development and validation of the Digimat software.Digimat is the most effective and efficient software for the predictive design of plastic materials and parts available on the market today. E-Xstream pours over 10 years of expertise in Reinforced Plastics modelling, and offers an easy and fast solution to bridge the gap between the manufacturing process and the mechanical behavior of the part. In the case of short fiber reinforced plastics (SFRP), Digimat offers solutions to create a link between the manufacturing process and the final performance of the part by taking into account the local orientation of long fibers.
A more advanced modelling solution has been developed to capture the bundle effect that can be observed only with long fibers. This allows to deal with non-constant mass fraction of fibers inside the part.Plastics related materials:.
Thermoplastics (e.g. PA, PP, PC, POM, PPA, ). Thermosets (Epoxy, Polyurethane, ) reinforced with short, long or continuous glass and/or carbon fibers and. Any type of micro or nano size fillers (glass beads, talc, ).Discover the leading Digimat solution for reinforced plastics and request your DEMO license today!
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